Size and assmbly installation options

All of our magnetic mixer assemblies are delivered as ready-to-use equipment, which can be installed in the designated vessel in a matter of minutes. Ready-to-use assemblies of magnetic mixers are an ideal solution for new tanks, which are just being prepared for operation, or for refurbishing existing equipment. The full mixer assembly comes with a complete set of parts for immediate operation.

 

The standard package includes:

  • Hermetic containment housing with inner axle and magnetic rotors

  • Set of outer magnetic rotors with impeller blades

  • Set of SiC bushings

  • Suitable DC or AC motor

  • Suitable gearbox (depends on application)

  • Suitable weld-in flange (on request)

  • Additional parts (gaskets, screws, washers, clutch, etc.)

Size options

D20 magnetic mixer assembly

LABORATORY D20 MAGNETIC MIXER ASSEMBLIES

Powerful, robust, small-scale magnetic mixers, which are able to operate at high agitation rates (up to 1500 RPM). Ideal for laboratory tanks (up to 10 L working volumes). Thanks to the high torque rating, the D20 series mixers are able to provide optimal mass transfer rates even in highly viscous liquids. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D20 series magnetic rotors

Rated torque (per each rotor), N.m

1 – 2

Containment housing outer diameter, mm

20

Agitation rate range,

40 – 1500 RPM max. (depends on application)

Working position

Vertical

Installation position

Top

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

PILOT/LABORATORY D38 MAGNETIC MIXER ASSEMBLIES

An ideal solution for transitional applications (from laboratory to pilot scale). D38 series mixers have proved themselves suitable even for 200 L tanks. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment.
Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D38 series magnetic rotors

Rated torque (per each rotor), N.m

10–30

Containment housing outer diameter, mm

38

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Top or Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

D38 magnetic mixer assembly top
Bottom installaion D38 magnetic mixer assembly
Top installation D60 magnet mixer assembly
Bottom installation D60 magnet mixer assembly

PILOT D60 MAGNETIC MIXER ASSEMBLIES

The go-to solution for pilot-scale applications (till 1000 L working volumes). The D60 series magnetic mixers throughout the years gained increased interest for their unique ability of providing high mass transfer rates in pilot-scale vessels, which raises them above other alternatives. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment.
Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D60 series magnetic rotors

Rated torque (per each rotor), N.m

40-100

Containment housing outer diameter, mm

50

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Top or Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

PILOT/INDUSTRIAL D100 MAGNETIC MIXER ASSEMBLIES

An ideal solution for transitional applications (from pilot to industrial scale). The D101 series mixers have proved themselves suitable even for 20 m3 working volume tanks. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D100 series magnetic rotors

Rated torque (per each rotor), N.m

160-390

Containment housing outer diameter, mm

101

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

D101 magnet mixer assembly
D156 magnetic mixer

INDUSTRIAL D156 MAGNETIC MIXER ASSEMBLIES

The ultimate powerhouse of magnetic mixing. The D156 series magnetic mixers are the most powerful solution for industrial-scale applications. With a whopping rated torque of 1100 N.m per individual rotor, the D156 series mixers can be applied in vessels till 50 m3 working volumes. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer, the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D156 series magnetic rotors

Rated torque (per each rotor), N.m

600-1100

Containment housing outer diameter, mm

156

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

Sizing guide

D20 for Vessel 5-20

D38 for Vessel 30-200L

D60 for Vessel 200-1000L

D101 for Vessel 1000 - 20000L

D156 for Vessel >20000L

Top installation animation

Bottom installation animation

 
 
 
 
 
 

Size and assmbly installation options

All of our magnetic mixer assemblies are delivered as ready-to-use equipment, which can be installed in the designated vessel in a matter of minutes. Ready-to-use assemblies of magnetic mixers are an ideal solution for new tanks, which are just being prepared for operation, or for refurbishing existing equipment. The full mixer assembly comes with a complete set of parts for immediate operation.

 

The standard package includes:

  • Hermetic containment housing with inner axle and magnetic rotors

  • Set of outer magnetic rotors with impeller blades

  • Set of SiC bushings

  • Suitable DC or AC motor

  • Suitable gearbox (depends on application)

  • Suitable weld-in flange (on request)

  • Additional parts (gaskets, screws, washers, clutch, etc.)

Size options

D20 magnetic mixer assembly

LABORATORY D20 MAGNETIC MIXER ASSEMBLIES

Powerful, robust, small-scale magnetic mixers, which are able to operate at high agitation rates (up to 1500 RPM). Ideal for laboratory tanks (up to 10 L working volumes). Thanks to the high torque rating, the D20 series mixers are able to provide optimal mass transfer rates even in highly viscous liquids. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D20 series magnetic rotors

Rated torque (per each rotor), N.m

1 – 2

Containment housing outer diameter, mm

20

Agitation rate range,

40 – 1500 RPM max. (depends on application)

Working position

Vertical

Installation position

Top

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

PILOT/LABORATORY D38 MAGNETIC MIXER ASSEMBLIES

An ideal solution for transitional applications (from laboratory to pilot scale). D38 series mixers have proved themselves suitable even for 200 L tanks. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment.
Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D38 series magnetic rotors

Rated torque (per each rotor), N.m

10–30

Containment housing outer diameter, mm

38

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Top or Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

D38 magnetic mixer assembly top
Bottom installaion D38 magnetic mixer assembly
Top installation D60 magnet mixer assembly
Bottom installation D60 magnet mixer assembly

PILOT D60 MAGNETIC MIXER ASSEMBLIES

The go-to solution for pilot-scale applications (till 1000 L working volumes). The D60 series magnetic mixers throughout the years gained increased interest for their unique ability of providing high mass transfer rates in pilot-scale vessels, which raises them above other alternatives. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment.
Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D60 series magnetic rotors

Rated torque (per each rotor), N.m

40-100

Containment housing outer diameter, mm

50

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Top or Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

PILOT/INDUSTRIAL D100 MAGNETIC MIXER ASSEMBLIES

An ideal solution for transitional applications (from pilot to industrial scale). The D101 series mixers have proved themselves suitable even for 20 m3 working volume tanks. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D100 series magnetic rotors

Rated torque (per each rotor), N.m

160-390

Containment housing outer diameter, mm

101

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

D101 magnet mixer assembly
D156 magnetic mixer

INDUSTRIAL D156 MAGNETIC MIXER ASSEMBLIES

The ultimate powerhouse of magnetic mixing. The D156 series magnetic mixers are the most powerful solution for industrial-scale applications. With a whopping rated torque of 1100 N.m per individual rotor, the D156 series mixers can be applied in vessels till 50 m3 working volumes. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer, the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.

Material in contact with product

316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton

Rotor type

D156 series magnetic rotors

Rated torque (per each rotor), N.m

600-1100

Containment housing outer diameter, mm

156

Agitation rate range,

(depends on application)

Working position

Vertical

Installation position

Bottom

Maximal working temperature

80℃

Maximal temperature during sterilization

135℃

Maximal time during sterilization

60 minutes

Sizing guide

D20 for Vessel 5-20

D38 for Vessel 30-200L

D60 for Vessel 200-1000L

D101 for Vessel 1000 - 20000L

D156 for Vessel >20000L

Top installation animation

Bottom installation animation