
Size options


PILOT D60 MAGNETIC MIXER ASSEMBLIES
The go-to solution for pilot-scale applications (till 1000 L working volumes). The D60 series magnetic mixers throughout the years gained increased interest for their unique ability of providing high mass transfer rates in pilot-scale vessels, which raises them above other alternatives. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment.
Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.
Material in contact with product
316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton
Rotor type
D60 series magnetic rotors
Rated torque (per each rotor), N.m
40-100
Containment housing outer diameter, mm
50
Agitation rate range,
(depends on application)
Working position
Vertical
Installation position
Top or Bottom
Maximal working temperature
80℃
Maximal temperature during sterilization
135℃
Maximal time during sterilization
60 minutes
PILOT/INDUSTRIAL D100 MAGNETIC MIXER ASSEMBLIES
An ideal solution for transitional applications (from pilot to industrial scale). The D101 series mixers have proved themselves suitable even for 20 m3 working volume tanks. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way, so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.
Material in contact with product
316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton
Rotor type
D100 series magnetic rotors
Rated torque (per each rotor), N.m
160-390
Containment housing outer diameter, mm
101
Agitation rate range,
(depends on application)
Working position
Vertical
Installation position
Bottom
Maximal working temperature
80℃
Maximal temperature during sterilization
135℃
Maximal time during sterilization
60 minutes


INDUSTRIAL D156 MAGNETIC MIXER ASSEMBLIES
The ultimate powerhouse of magnetic mixing. The D156 series magnetic mixers are the most powerful solution for industrial-scale applications. With a whopping rated torque of 1100 N.m per individual rotor, the D156 series mixers can be applied in vessels till 50 m3 working volumes. In the proposed design, a gap between the outer rotors and the hermetic containment housing is maintained in order to avoid grinding between rotating and static elements. Simultaneously, two concentric lines of suction slots were machined into the body of the outer rotor. The upper layer slots guide the liquid in such a way so that the movement on the boundary layer during rotation would be directed towards the gap between the containment housing and outer rotor. In the vicinity of the lower suction slot layer, the flow direction is opposite that of the upper layer, so that liquid would move from the air gap to the outside environment. Such design aspects, considering the suction slots, were envisioned, in order to avoid flow stagnation in the air gap between the outer rotor and the containment housing, which is crucial during both microorganism cultivation/fermentation processes and CIP procedures.
Material in contact with product
316L Stainless steel, SiC, ZrO2 ,Silicone or Vitton
Rotor type
D156 series magnetic rotors
Rated torque (per each rotor), N.m
600-1100
Containment housing outer diameter, mm
156
Agitation rate range,
(depends on application)
Working position
Vertical
Installation position
Bottom
Maximal working temperature
80℃
Maximal temperature during sterilization
135℃
Maximal time during sterilization
60 minutes
Sizing guide
D20 for Vessel 5-20
D38 for Vessel 30-200L
D60 for Vessel 200-1000L
D101 for Vessel 1000 - 20000L
D156 for Vessel >20000L
Top installation animation
Bottom installation animation
EDF 5.5 Liter Bioreactors for:
Application
Microbiology
Models
Cell cultures
Photosynthetic cultures
Photosynthetic
and microbiology cultures
EDF-5.5-DB-MO

Vessel
Total volume (L)
Working volume (L)
LED Lighting
Vessel type
Diameter/ Height (mm)
Control
Gas supply
Flow range, L/min
Sparger
Filters
Exhaust gas condensor
Drive
Rotation speed range (rpm)
Mixer
Controller
Operator panel
Temperature
pH
pO2
Foam / Level
Feeding
Peristaltic pumps
Total (mm)
Required place (mm)
6.2
2 – 4.5
None
Metallic double bottom with bottom sterilizable sampler
150/350
Rotameter, TMFC (option)
Air, + O2 (option)
0.5 - 10
Ring sparger
D51 mm 0.2 μm PTFE
Cooling from water – line or chiller
Top magnetically coupled aseptic mixer
40 - 1200
2 Rushton turbines
Siemens Simatic S7 - 1500
Touch screen BeeTronics, 15TS7 15’’ LED
Built-in thermostat (heater – 500 W, chamber, recirculation pump, cooling water valve). Temperature control range from + 5 °C via coolant to 60 °C. Measurement accuracy ± 0,1 °C; accuracy of temperature regulation within the prescribed range is ± 0,2 °C (with option up to 90°C)
Hamilton or Mettler Toledo sensors (different options, including Arc).
Acid/ Base
2 - 12 +/- 0,01pH units
Hamilton or Mettler Toledo sensors (different options, including Arc).
Control: mixing + О2 (option).
0 - 150 % +/- 1%
Conductivity sensor
0.2 - 40 ml/min according adjusted profile
4 built – in stepper precision peristaltic pumps. External pump (option)
930 (W) х 800(H) х 600(D)
590 (H) x 270 (D)
Aeration
Mixing
Control
Dimensions
Autoclaving
EDF-5.5-JG-MO
Total volume (L)
Working volume (L)
LED Lighting
Vessel type
Diameter/ Height (mm)
Control
Gas supply
Flow range, L/min
Sparger
Filters
Exhaust gas condensor
Drive
Rotation speed range (rpm)
Mixer
Controller
Operator panel
Temperature
pH
pO2
Foam / Level
Feeding
Peristaltic pumps
Total (mm)
Required place (mm)
6.2
2 – 4.5
None
Jacketed glass vessel
150/350
Rotameter, TMFC (option)
Air, + O2 (option)
0.5 - 10
Ring sparger
D51 mm 0.2 μm PTFE
Cooling from water – line or chiller
Top magnetically coupled aseptic mixer
40 - 1200
2 Rushton turbines
Siemens Simatic S7 - 1500
Touch screen BeeTronics, 15TS7 15’’ LED
Built-in thermostat (heater – 500 W, chamber, recirculation pump, cooling water valve). Temperature control range from + 5 °C via coolant to 60 °C. Measurement accuracy ± 0,1 °C; accuracy of temperature regulation within the prescribed range is ± 0,2 °C (with option up to 90°C)
Hamilton or Mettler Toledo sensors (different options, including Arc).
Acid/ Base
2 - 12 +/- 0,01pH units
Hamilton or Mettler Toledo sensors (different options, including Arc).
Control: mixing + О2 (option).
0 - 150 % +/- 1%
Conductivity sensor
0.2 - 40 ml/min according adjusted profile
4 built – in stepper precision peristaltic pumps. External pump (option)
930 (W) х 800(H) х 600(D)
590 (H) x 270 (D)
Autoclaving
Vessel
Aeration
Mixing
Control
Dimensions

Bottom installation animation