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Technological skid for new and used bioreactors

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The technological skid is used to transform new and used stainless steel vessels into bioreactors.

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This skid is easy to connect with your bioreactor vessel.

 

The system includes

  • pipelines,

  • valves

  • filters

  • sensors

  • control cabinet to ensure fully automated sterilization and fermentation processes

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This product is intended for manufacturers of stainless steel vessels and users in need to update their fermentation equipment, because stainless steel has a much longer service life than the automation parts. 

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Technological skid is connected with control cabinet which ensures the following fully automated processes:

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  • Pressure Hold test

  • Filter sterilization

  • Vessel sterilization with filters

  • Fermentation

  • Temperature maintenance

  • Filter blow

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Control cabinet is made from stainless steel (RITTAL, Germany) and includes the following elements:

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  • PLC Siemens Simatic series S7-1500;

  • Touch screen display (9.7”);

  • Transmitters of signals of pH and pO2 sensors;

  • Magnetic starters and another automatic and communication element;

  • Uninterruptible Power Supply (UPS);

  • Power supply 24 V;

  • Modules for communication via networks of Ethernet and Profinet.

  • Emergency stop button

 

In the basic version the following parameters are controlled:

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  • Temperature;

  • рН;

  • рО2, according to the cascade control principle;

  • Stirrer rotation speed;

  • Mass flow control (air, oxygen)

  • Foam;

  • Dispersing and harvesting (manual control);

  • Substrate feeding according to the adjusted profiles.

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PLC can be connected to network of Profinet and Ethernet for communication with other devices (bioreactors, CIP/SIP, SCADA etc.). Profibus connection to LAN or WAN. MODBUS protocol via TCI/IP

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The design of all parts can be customized, and selected brands can be adapted depending on requirements.

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